shuxin@sxburner.com
+86 15516359168

Custom Burners by SC

Custom Burners

Discover precision-engineered custom burners designed to meet your specific industrial needs. SC delivers innovative and reliable solutions for enhanced performance.

Custom Burners
Custom Burners
Customizable Products
Our industrial burners can be tailored to your specific operational requirements, ensuring optimalperformance for every application. Whether you need adjustments in power capacity, voltage andpower supply, or motor specifications, we can provide a solution that matches your exact needs.

Get in Touch Today to discuss your specifications and receive a fully customized solution.

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What Are Custom Burners?
Custom burners are specialized combustion systems designed to meet unique operational requirements, offering tailored solutions for various industries.

Tailored Solutions for Unique Needs

Custom burners are engineered combustion devices that are specifically designed and manufactured to address the unique needs of different applications. Unlike standard off-the-shelf models, these burners are crafted based on factors such as fuel type, heat output, emission standards, and spatial constraints.

SC's Approach to Custom Burners

At SC, we focus on creating custom burners that integrate seamlessly with your existing systems, ensuring optimal performance and efficiency. The process involves detailed consultation, engineering analysis, and prototyping to deliver a solution that meets exact specifications.

The Importance of Custom Burners

Custom burners are engineered combustion devices that are specifically designed and manufactured to address the unique needs of different applications. Unlike standard off-the-shelf models, these burners are crafted based on factors such as fuel type, heat output, emission standards, and spatial constraints.

Benefits of Choosing Custom Burners

By opting for custom burners, businesses can improve energy efficiency, reduce operational costs, and comply with stringent environmental regulations. SC's expertise in burner technology ensures that each custom solution is built to last, with robust materials and advanced control systems.
Components that can be Customized
Customization can go beyond the basic burner design to include a full 'packaged burner system,' which consists of multiple components integrated for a specific application.

Burner Head

The part of the burner where the fuel and air are mixed and ignited. This is often the primary area of customization to achieve the desired flame shape and emissions profile.

Fuel Train

The system of pipes, valves, regulators, and safety shutoffs that delivers fuel to the burner. It can be customized for specific fuel types, pressures, and safety standards.

Combustion Air Fan

The fan that supplies air to the burner, which can be sized and controlled (e.g., with a Variable Frequency Drive or VFD) to precisely match the burner's firing rate.

Control Panel

The electrical and electronic control system that manages all burner operations, including startup, shutdown, safety interlocks, and combustion optimization. This is often custom-built to the client's specifications.

Benefits of Our Custom Burners
SC's custom burners offer numerous advantages, including enhanced efficiency, reliability, and tailored performance.

01.Optimized Performance and Efficiency

A custom burner can be designed to match the specific thermal requirements of the process.

02.BTU/Heat Requirements

Sizing the burner correctly to avoid wasting energy (oversized) or failing to meet production needs (undersized).

03.Turndown Ratio

A high turndown ratio allows the burner to operate efficiently across a wide range of heat loads, which is critical for processes with fluctuating demands.

04.Flame Geometry

The size and shape of the flame can be precisely engineered to fit the dimensions of the combustion chamber (e.g., a boiler, furnace, or kiln) and ensure even heat distribution, preventing hot spots and damage to the equipment.

05.Fuel Flexibility

Custom burners can be designed to fire on multiple fuel types (e.g., natural gas, propane, oil, or even waste gases), providing operational flexibility and a backup fuel source to mitigate risks from supply interruptions or price fluctuations.

06.Emissions Compliance

Many regions have strict and ever-changing emissions regulations. A custom burner can be engineered with specific low-NOx technologies, such as flue gas recirculation (FGR), staged combustion, or special burner head designs, to meet or exceed these requirements.

07.Safety and Reliability

Customized burner systems include advanced control and safety features that are integrated to the specific application. This can involve custom valve trains, flame detection systems, and automated control logic to ensure safe and reliable operation.

08.Seamless Integration

When retrofitting an older system, a custom burner can be designed to fit existing ductwork, mounting arrangements, and control panels, reducing installation time and costs.

How to Customize Your Burner

Confirm Collaboration Process

Customizing a burner with SC involves a detailed and collaborative process to ensure that the final product perfectly matches your needs.

01

Discuss Requirements

It starts with an initial consultation where we discuss your application requirements, such as heat output, fuel type, space constraints, and emission goals.

02

Develop Design Plan

Our engineering team then conducts a thorough analysis, using advanced software to model combustion dynamics and performance. Based on this, we develop a design proposal, which includes specifications, timelines, and cost estimates.

03

Prototype Design and Testing

Once approved, we move to prototyping and testing, where we validate the design in our state-of-the-art facilities to ensure it meets all standards. After successful testing, we manufacture the custom burner using precision machinery and quality materials.

04

Installation and Commissioning

Finally, we assist with installation, commissioning, and provide ongoing support and maintenance. Throughout the process, we prioritize communication and transparency, keeping you informed at every stage.

05

Product Compliance with All Regulations

This approach ensures that you receive a burner that is not only efficient and reliable but also cost-effective and compliant with all regulations.

06
Key Factors in the Customization Process
The process of customizing an industrial burner is a collaborative effort between the customer and the burner manufacturer. It typically involves a detailed analysis of the following factors:
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1. Application Details

What is the industrial process? (e.g., boiler for steam, furnace for metal heat treatment, kiln for cement production). What are the dimensions and materials of the combustion chamber?

2. Fuel Characteristics

What fuel(s) will be used? What are the specific properties of the fuel, such as its calorific value, pressure, and viscosity?

3. Heat Requirements

What is the required heat output (BTU/hr)? What is the required turndown ratio?

4. Emissions Targets

What are the local and national regulations for NOx, CO, and other pollutants?

5. Control and Automation

What level of control is needed? Will the system use a PLC (Programmable Logic Controller), O2 trim, or other advanced features for process monitoring and efficiency?

6. Operational Environment

What are the ambient temperature and atmospheric conditions? Are there any hazardous materials or classified areas that require special certifications (e.g., ATEX or IECEx)?

7. Maintenance and Serviceability

How can the burner be designed to be easy to access, maintain, and service over its operational lifespan?

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Room 504, Building 11, Wuzhou International Industrial Expo City, Old National Highway 310, Xigong District, Luoyang City, Henan Province

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